Jeremy M. Gernand, PhD, CSP, CRE
Associate Professor of Environmental Health and Safety Engineering
John and Willie Leone Department of Energy and Mineral Engineering
College of Earth and Mineral Sciences
The Pennsylvania State University, University Park, PA, USA
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Are product safety recalls increasing in 2025?


Are safety-related product recalls increasing? https://bit.ly/4nBrIkK Recalls indicate a failure of design and process control that put users at risk. How these recalls are quantified is probably a matter for further research, but it is possible that supply chain disruptions in the current economic climate are partly responsible. Recalls are expensive (and non-recalls of real problems even more so), and most organizations would have chosen differently if they could have known. Safety engineering and risk management is the way we quantify these issues in advance and make better informed decisions. How much value would this information have to these companies?


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Should student visas be limited to only 4 years?

This new proposed rule from DHS limiting all student visas to no more than 4 years is just going to increase administrative burdens while doing nothing to increase US security or identify fraudulent academic programs.

Federal Register :: Establishing a Fixed Time Period of Admission and an Extension of Stay Procedure for Nonimmigrant Academic Students, Exchange Visitors, and Representatives of Foreign Information Media

Many academic programs are able to be completed in 4 years. This includes bachelor’s degrees, and nearly all master’s degrees. Bachelor’s degrees take an additional semester or a year sometimes if a student changes their major during their course of study (a relatively routine occurrence). Many PhDs, however, can routinely exceed a 4-year timeframe, especially for students who begin them directly following their undergraduate degrees. There is no reason to burden these students with the uncertainty of a visa extension request at the most critical stage of their research. DHS can already investigate potentially fraudulent academic programs and visa holders with potentially nefarious purposes without this arbitrary time limit.

43 changes to regulations by MSHA and OSHA just published in the Federal Register

There were 43 mostly deregulatory changes proposed by MSHA and OSHA in the federal register on July 1, 2025. These need a closer examination during the current 60 days of the public comment period. Some of these changes appear to be of minimal impact (like removing rules for how to use some outdated technology), but changes to how the general duty clause is interpreted may be more significant.

Be careful about leaning towards “pilot error” as the cause of Air India 787 crash

There was recently a flurry of speculation around the preliminary report on the cause of the Air India 787 crash in June. This centered around an apparent action to cut off the fuel to the engines by the captain. There is sometimes a rush to blame “pilot error” and update training programs, but this can be a mistake that shortchanges the possibility of more effective risk mitigation. The question we should be asking is “why would our system allow a person to take such an action?” All aspects of the aircraft that we give pilots control over and the aspects that we put under automatic control are choices that we make when we design an airplane.

If, in fact, a pilot did mistakenly or even purposely cut off fuel during ascent, the question we ought to ask is not “why would they do that?”, but “why do we give a pilot that option?”

Penn State moves EHS function from physical plant office to police and public safety office

No one asked me, but this administrative relocation of EHS at Penn State from OPP (office of physical plant) an infrastructure-aligned office to UPPS (university police and public safety) an enforcement and emergency response-aligned office seems to be a step backward.

Environmental Health and Safety transitioning to University Police and Public Safety | Penn State University

EHS at universities is a challenging environment. While most organizations do the same activities over and over again, universities, especially their laboratories, are constantly trying new things all the time, in many cases with relatively inexperienced workers (students and other trainees). However, none of this changes the fact that the best mitigations for hazards that affect people and the environment are design-based mitigations, rather than setting up rules that have to be enforced to be effective.

Marcellus Area Air Quality Has Steadily Improved during the Rise of the Natural Gas Industry

Our team’s preliminary research presented today at the Health Effects Institute Annual Conference shows that the overall trend of exposure to air pollutants in the Marcellus region has been steadily improving during the rise of the natural gas industry with only ozone bucking this trend. This was an interesting application of machine learning models to satellite observations and ground measures. While the reasons for this have not yet been tested, it seems to be the result of several factors including the displacement of coal as an energy source, the introduction of low sulfur diesel, and the decline of the region’s industrial activity. These trends counteracted the small increases that occurred due to the natural gas industry.

Exposure to Air Pollutants from Marcellus Area Gas Exploration and Production is Improving Post-2014/2021 Peak

In a poster our team is presenting today at the Health Effects Institue Annual Conference, our preliminary research shows that the air emissions intensity of Marcellus area gas wells is decreasing with peak exposures occurring between 2014 and 2021 depending on the pollutant. While technology has been improving to reduce emissions and leakage, lateral wells have been growing longer counteracting some of this benefit. In other regions of the US this is not necessarily true unless they are also installing equipment to capture natural gas.

The Problem with AGI

I really think that the issue with successfully creating artificial general intelligence (AGI) is that human general intelligence doesn’t really exist and it may be a limitation of artificial or biological neural networks. People can be highly skilled, knowledgeable, and experienced, but never in all areas and rarely in more than 1-3 areas. And this may not only be because we don’t have infinite time to learn. Learning some skills is likely to degrade other skills.

Congratulations to all 2025 Environmental Systems Engineering Graduates

Today is the final day of the semester at Penn State, and I wish all our graduating engineering students, and especially those in our Environmental Systems Engineering program, good luck on your final exams, a wonderful culminating experience at graduation, and a successful start to your careers. May you go out and help make our world a better place.

US Forest Service Water Quality Test (US DOL Photo)

Is (Safety) Deregulation Really Going to Happen?

Since January 20, 2025, there have been multiple actions by the US administration in apparent pursuit of deregulation, or the removal of rules promulgated by federal agencies. These include this executive order to remove 10 regulations for each new regulation issued, and this OMB notice soliciting ideas for deregulation. But is any of this going to happen in regard to rules for worker and public safety?

Executive administrations have a large amount of discretion to block most new rules proposed by federal agencies since the Office of Information and Regulatory Affairs in the White House can review each new regulation and make a declaration that the new rule is too expensive or harms the national interest in some way. The US Congress can repeal regulations enacted in the last 60 days. Congress could also remove the authority of an agency to make certain kinds of rules. But the executive process for rescinding an existing regulation is more challenging.

The Administrative Procedure Act requires that the removal of rules follow the same process as the enactment of new rules. So, the same kind of scientific and economic evidence required to justify a rule banning a certain chemical or requiring measurements of radiation exposure for x-ray technicians would be required to justify the rule’s removal. There are certain cases where rules end up being more expensive than originally envisioned, and these could be valid candidates for possible review and revision, but the evidence could take years to collect, and the data would often not support complete removal of the rule, just a partial relaxation of one. This makes rule recissions unlikely to be completed, and unlikely to hold up under court review.

An aerial photograph of the Eisenhower Executive Office Building that houses the Office of Management and Budget.

Does increased safety really reduce worker productivity?

I just came across the linked paper [https://doi.org/10.1177/0019793920931495] that analyzed the impact of MSHA flagrant violations levied on US mines on worker productivity in those mines. The author, Ling Li, found that productivity was reduced after flagrant violations were issued and that these costs together with the associated fines outweighed the benefits from reduced safety incident rates that resulted after these fines were levied.

The MINER Act that authorized the MSHA flagrant violations rule (fines of more than $220,000) was passed in 2006. Li’s paper confirms that mines experiencing a flagrant violation meaningfully improved safety and reduced injuries after being cited but also finds that the tons of coal per hour produced at those mines also decreased resulting in a total cost impact 30% greater from decreased production than would have been paid to treat injured workers.

I think there are a few weaknesses with this conclusion that could be addressed in future analyses.

  • First, all mines are potentially affected by publicized flagrant violations, not just the mine that received it, since these are made public, and other management teams are likely to pay attention and update procedures where necessary to avoid a similar fine themselves. An analysis that considered the industry as a whole rather than the effects on individual mines would be more relevant to the effectiveness of the regulation.
  • Second, there are potential explanations for reduced coal output beyond safety-related changes in response to a fine from MSHA including mine age resulting in depleting coal seams, or reduced investment by the owner to focus on other sites, or a loss of more experienced workers. These and other alternative explanations for the decline in productivity need to be investigated rather than assuming it is the result of the response to the flagrant violation.
  • Third, the costs of safety incidents were estimated at a flat rate of $69,363 each, and there weren’t enough fatalities occurring (thankfully) to be able to assess whether these were reduced as well. This is important since the policy analysis of the rule was heavily dependent on reductions in fatalities which have values around $10 million each. However, fatalities usually result from the same sorts of events that cause less severe injuries, so it should be possible to assess the expected number of reduced fatalities based on the observed reductions in more common injuries.
  • Lastly, the comparison groups of mines with and without flagrant violations are matched via another mine at the shortest distance rather than matching mine characteristics such seam height, surface or underground, equipment employed, mine size in terms of overall production or employment, and so on. These attributes can dramatically change the baseline of risks to workers. Our group has some previous research on this topic: https://doi.org/10.1016/j.ssci.2018.10.005. While most mines nearby are likely to share some of these characteristics, they need to be explicitly included in the analysis as predictors, otherwise conclusions could be misleading.
VA mine safety accident reduction program personnel (Image from https://energy.virginia.gov/coal/coal-mine-safety/SmallMineSafety.shtml)

Trump administration pauses new mine safety regulation − here’s how those rules benefit companies as well as workers

New article in The Conversation: pause on enforcement of silica exposure rule is unlikely to do much to aid the mining industry and leaves the costs of exposure to rest on families and American taxpayers.

https://theconversation.com/trump-administration-pauses-new-mine-safety-regulation-heres-how-those-rules-benefit-companies-as-well-as-workers-254178?utm_source=clipboard&utm_medium=bylinecopy_url_button

A NIOSH industrial hygienist measuring silica-containing respirable dust levels in the drilling area at a surface stone quarry.
A NIOSH industrial hygienist measuring silica-containing respirable dust levels in the drilling area at a surface stone quarry. Photo from NIOSH.

Student Paper Contest in Safety and Risk Engineering [Submissions Due 31 July 2025]

Graduate or undergraduate students with research or design projects related to Safety, Risk or Reliability Analysis are encouraged to submit their work to the Safety Innovation Challenge, a student award program sponsored by the ASME Safety Engineering, Risk and Reliability Analysis Division (SERAD). Winners will be honored at the annual SERAD awards dinner, which will be held in Memphis, Tennessee, USA in November (though attendance is not a requirement to receive the award). More details in the attached flyer.

We need government safety data to know what our real problems are

Having accurate data on the harms faced by Americans is critical to making our country’s people safer regardless of how you believe we should go about that (through government regulation or some kind of market-oriented mechanism or doing nothing due to bigger priorities). I would be willing to listen to an argument that some kind of non-profit could do this job, but I’m skeptical, and in any case, such an organization doesn’t yet exist. Researchers can try to fill the gap, but their/our time better spent testing potential solutions rather than just trying to keep up with tracking statistics. | CDC injury prevention team faced major cuts, putting critical work at risk : Shots – Health News : NPR

Congratulations to Our 2025 Student Award Winners in Environmental Systems Engineering

Congratulations to Leiyu He (left), Sean Naughton (not pictured), and Miranda Quezada (right) for winning the 2025 Student Merit Awards in Environmental Systems Engineering for their records of outstanding academic achievement. We also congratulate Katie Siedel (not pictured) for being awarded the Good Citizenship Award in Environmental Systems Engineering for her record of university and community service.

Congratulations to Todd Krause, the 2025 Recipient of the Distinguished Alumni Award in Environmental Systems Engineering

Congratulations to Todd Krause (right) for being awarded the 2025 Distinguished Alumni Award in Environmental Systems Engineering by the Penn State’s Department of Energy and Mineral Engineering. Also pictured: Luis Ayala (left, EME Department Head), and Jeremy Gernand [me] (center, Environmental Systems Engineering Program Chair).

Personal Lessons from NASA’s Day of Remembrance

Yesterday (January 23) was NASA’s Day of Remembrance (https://www.nasa.gov/dor/) commemorating the lives lost in the Apollo 1 fire in 1967, the Challenger explosion in 1986, and the Columbia disaster in 2003.

I was in elementary school at the time of the Challenger explosion located just a few miles away from Mission Control, and though we were not watching live, we all filed into the common room to watch the news on the television once the explosion had happened and word had spread to the teachers (the inclusion of the “civilian” teacher, Christa McAuliffe, on that launch struck many deeply as we could identify her with people in our lives personally). When Columbia burned up on re-entry, I was employed at Johnson Space Center as a Safety and Mission Assurance Engineer, not responsible for shuttle vehicle safety (I oversaw internal ISS systems supporting crew health), but I knew and interacted with those who were. I participated in a very small way in the investigation into that event and still keep a copy of the final report on my bookshelf. I had seen one or two of the Columbia astronauts in meetings but not interacted directly with them.

One common lesson emerged from each of these events: we could do better. When risk was abstract, we accepted it, we put on a brave (or sometimes cavalier) face, we were more optimistic than our data could justify. Afterwards, we saw mistakes, we found our skepticism and critical thinking skills again, and we resolved to not let ourselves be led astray. These outcomes were not inevitable, even as human space exploration remains filled with hazards that we struggle to mitigate. The causes of the actual losses of life in these events were all squarely under our control.

Beyond those general lessons, what sticks with me personally is this: we read the stories of these astronauts and laud their bravery and sacrifice; we empathize with their families and the loss of a spouse, parent, friend, child, or colleague; we invest millions of dollars to reduce the chance that something like this happens again, and we judge the cost to be worth it. Over 5,000 Americans died on the job in 2023, and those losses impacted their families and friends and coworkers and organizations just as severely, yet we are unlikely to have the chance to hear their stories and extend our empathy to their friends and family, and we will not invest millions of dollars in ensuring their fate is not repeated. Honestly, we lack the resources necessary to do that even as wealthy as we are, but this remains true: we could do better.

Small leaks now dominate methane emissions in Texas/New Mexico

A new study from the Environmental Defense Fund indicates that 72% of methane emissions in the Permian Basin come from small sources (leaks rather than major ruptures or releases) <https://apnews.com/article/methane-gas-texas-permian-basin-satellite-climate-81b9cfea311275806c6fbf8621f821c2>. This is a sign of progress, though it means further improvements will be more labor intensive. Methane has significant climate change impacts, and while not toxic itself, it can lead to increased human exposures to ozone and other toxic chemicals created due to reactions in the atmosphere. Reducing methane emissions will have concrete health benefits to people who live nearby.

My group is currently working on a study of Marcellus area air emissions including methane, NOx, SOx, and PM. While the number of wells is less than in the Permian, this remains a significant source of regional air emissions. We hope to publish results later in 2025.

New regulation for transit worker safety seeks to limit assaults

The Federal Rail Administration (FRA) just announced the finalization of a new regulation to improve the job safety of rail transit workers in response to dangers from assaults. Over the past 16 years at least 29 transit workers have been killed and 144 injured due to assaults (https://www.transit.dot.gov/about/news/biden-harris-administration-announces-new-rule-protect-rail-transit-workers-nationwide).

“On average, the rule would prevent an estimated 1.4 fatalities and 3.9 injuries per year, resulting in annual safety benefits of $14.2 million in 2021 dollars. To meet the safety standards, [transit agencies] and [state safety oversight agencies] would incur an estimated $2.0 million in start-up costs plus $11.3 million in ongoing annual costs.” (https://www.federalregister.gov/documents/2024/03/25/2024-06251/rail-transit-roadway-worker-protection)

Public safety and commercial space innovation

The House Space and Aeronautics subcommittee recently held a hearing on commercial space utilization and public safety (https://science.house.gov/2024/9/space-aeronautics-subcommittee-hearing-risks-and-rewards-encouraging-commercial-space-innovation-while-maintaining-public-safety). A key issue at this hearing was the tension between preserving public safety as a priority and also facilitating innovation and more rapid changes. You can read the chair and witness statements at the link above. The increase in the pace of commercial space launches and overall utilization puts pressure on the existing regulatory apparatus to appropriately review these operations, and it certainly seems like increased investment whether funded through general appropriations or through increased fees on the part of the launch service companies would be appropriate to not compromise the historically high safety standards in this industry.